Application Spotlight: Stallion L-Series Trunnion Powers Productivity in Mazak Machining Center4/14/2025  At Martin Trunnion Tables, we’re all about helping shops simplify multi-sided machining. One of our recent setups—featuring a Stallion L-Series Trunnion with a 110” x 10” working surface—is a perfect example of how the right workholding configuration can transform machine tool capability. Built for Large-Scale Precision This L-Series model was purpose-built for a high-mix, high-volume manufacturer running a Mazak vertical machining center. The working surface spans an impressive 110 inches in length and 10 inches in width—ideal for long, multi-part fixture runs. A precision-ground center support was added to provide additional rigidity and eliminate deflection across the full span of the trunnion. The body is made from class #35 cast iron, a material known for its excellent vibration damping and dimensional stability. This means the customer can confidently machine challenging materials or tackle heavy drilling without sacrificing accuracy.
0 Comments
 Understanding When the TS1200/3500 Makes the Difference At Martin Trunnion Tables, we design every solution to enhance the performance and precision of your machining setup. One of the most valuable upgrades for high-force applications is a braking system. While most rotary tables offer built-in braking, there are situations where that torque just isn’t enough. That’s where our TS1200/3500 braking systems come in. So, when does it make sense to add one? Here are three common scenarios where the additional braking torque of the TS1200/3500 is essential to getting the job done right:
Which One Do I Need?
Let’s Talk About Your Application If you’re unsure whether a brake is necessary — or which size is right for your needs — our team is here to help. We’ll walk you through your setup, machining forces, and part complexity to make sure your rotary system is ready for anything. Want better performance from your trunnion setup? Contact us or schedule a discovery call today. We’ll help you lock it in.  Recently, our team successfully tackled a unique and complex project designed to simplify the machining process for challenging, large-scale castings within the construction industry. This innovative project involved the creation of a custom-engineered, 48-inch-long, double-sided trunnion fixture specifically designed to address the machining challenges associated with large, irregularly shaped components. Manufacturers frequently face significant hurdles when working with complex castings due to inherent variability and irregular geometries. Traditional fixturing methods struggle to consistently accommodate these variations, often resulting in prolonged setup times, alignment difficulties, compromised machining accuracy, and reduced overall operational efficiency.
If your operations are impacted by similar complexities and inefficiencies, we invite you to reach out. Discover how our customized fixturing solutions can enhance your manufacturing processes and propel your operational capabilities to new heights.
 Our team undertook an intricate and challenging workholding project that involved machining highly complex castings. These parts were previously completed through two separate, labor-intensive operations, presenting several inefficiencies in the manufacturing process. Our customer faced ongoing challenges related to frequent repositioning, excessive handling time, increased risk of error, and overall diminished productivity. They sought a solution that could eliminate these operational hurdles, streamline their workflow, and significantly improve overall efficiency. To meet these ambitious objectives, our expert team developed an innovative and comprehensive machining solution, incorporating a state-of-the-art 4th-axis rotary table combined seamlessly with a custom-engineered trunnion fixture. This advanced setup enabled the entire casting to be machined in a single, uninterrupted operation, drastically reducing production time and eliminating unnecessary handling. Achieving precision and repeatability was critical to the project’s success. To ensure consistent accuracy, reliability, and secure workholding, we integrated a sophisticated combination of specialized components:
Through the integration of these advanced automation technologies, our innovative solution not only eliminated an entire machining operation but also achieved substantial improvements across various performance metrics. Cycle times were dramatically reduced, manual intervention was minimized, and part consistency was significantly enhanced, resulting in greater overall productivity.
As a direct result of our strategic and technologically advanced approach, our customer realized substantial operational efficiencies, lower production costs, and enhanced competitive advantage within their industry. They now have the capability to undertake higher-volume orders with increased confidence and efficiency. Are you facing similar operational challenges in your production processes? Connect with us today and discover how our customized workholding and automation solutions can help transform your manufacturing processes, drive efficiency, and maximize your competitive edge.
We recently tackled an exciting challenge—developing a custom tombstone fixture to handle uniquely shaped forgings for a horizontal machining center. These forgings presented a particularly tricky problem due to their irregular and inconsistent dimensions, which often lead to difficulties in maintaining accuracy and efficiency during machining processes. Understanding the complexity involved, our team took a strategic approach. We began by analyzing the challenges posed by these forgings and quickly recognized the need for specialized tooling to securely hold and precisely position each piece. To overcome these obstacles, we designed custom fixtures specifically tailored for this project. These fixtures were engineered to ensure the forgings could be reliably and repeatedly positioned, eliminating the inconsistencies previously experienced in machining.
The outcome of our innovative approach speaks volumes: streamlined workflows, enhanced accuracy, reduced downtime, and increased profitability for our customer.
Are you facing similar production challenges? Connect with us today to learn more about how our custom machining solutions can optimize your operations and elevate your manufacturing capabilities.  Automation in machining doesn’t have to be complicated. Some of the most effective automation strategies are simple, practical, and designed to increase efficiency without requiring a massive learning curve. That’s exactly what Michael Martin, General Manager of Martin Trunnion Tables, sat down to discuss with Jim Carr on the my TRUE POSITION podcast. The episode dives into real-world automation strategies that any shop can implement—without needing a six-figure investment in high-end robotics or complex integration. One standout example? CARR Machine & Tool, Inc., which has successfully streamlined production by integrating a RoboJob-USA Mill Assist robot on their Haas VF-2, pairing it with a Stallion 9-23 Trunnion Table and a KURT DX4H hydraulic vise to create a repeatable, high-efficiency workflow.
 Breaking Down the Key Components of CARR Machine’s Automation Setup
1. Stallion 9-23 Trunnion Table – Maximizing Multi-Sided Machining A key piece of CARR Machine’s automation strategy is the Stallion 9-23 Trunnion Table. Designed specifically for vertical machining centers (VMCs), this trunnion transforms a 3-axis machine into a high-efficiency 4th-axis system, enabling multi-sided machining in a single setup.
With the Stallion 9-23 in place, CARR Machine can reduce setups, limit part handling, and maximize spindle efficiency—one of the biggest factors in increasing shop productivity. 2. KURT DX4H Hydraulic Vise – Automated Clamping for Precision & Speed Workholding is a crucial component in any machining process, and the KURT DX4H hydraulic vise is a game-changer for automated clamping solutions. Unlike traditional manual vises that require operator intervention, this vise allows for fully automated, repeatable clamping.
3. RoboJob Mill Assist – Automating Part Loading & Unloading At the heart of the automation system is the RoboJob-USA Mill Assist, a robotic loading and unloading system specifically designed for small-to-medium batch production in vertical machining centers.
The Future of Simple Automation is Here CARR Machine & Tool is proving that automation doesn’t have to be intimidating. By incrementally integrating workholding, trunnions, and robotic automation, they’ve unlocked higher productivity, reduced cycle times, and freed up skilled machinists for more strategic tasks. And the best part? These automation strategies are accessible to any shop looking to boost efficiency without a massive investment in custom robotics. Want to hear more about how simple automation strategies can transform your machining operations? Listen to the full conversation on the my TRUE POSITION podcast!  When it comes to optimizing your CNC machining operations, choosing the right trunnion table material can significantly impact performance, durability, and precision. At Martin Trunnion Tables, we understand the importance of selecting a material that not only enhances efficiency but also stands up to the demands of rigorous machining environments. While aluminum and steel have their place in manufacturing, cast iron trunnion tables offer distinct advantages that make them the superior choice for high-performance machining applications.
While steel and aluminum are commonly used in various applications, cast iron is often more cost-effective due to its machinability and long-lasting performance. Steel can be difficult and time-consuming to machine due to its hardness, while aluminum, though easy to machine, lacks the necessary durability for heavy-duty operations. Cast iron strikes a balance, allowing for efficient manufacturing and reduced overall production costs.
Conclusion For manufacturers looking to improve machining performance, enhance accuracy, and ensure long-term reliability, a cast iron trunnion table is the superior choice over aluminum and steel alternatives. At Martin Trunnion Tables, our cast iron trunnion tables provide the vibration damping, rigidity, wear resistance, and thermal stability needed to maximize your CNC operations. If you’re ready to upgrade your workholding solution, contact us today to learn more about our cast iron trunnion tables and how they can optimize your machining efficiency!  At Martin Trunnion Tables, we pride ourselves on delivering cutting-edge workholding solutions that push the limits of CNC machining. Recently, we engineered what might be the largest trunnion table ever installed in a machining center—a 140” long x 30” wide single-piece steel trunnion table. This massive Stallion L-Series trunnion was designed specifically for a HAAS VS-3, enabling our customer to machine large oil pans with unmatched efficiency and precision. At 5,000 lbs., this fixture required innovative engineering to ensure smooth operation, leading us to incorporate a counterbalance shock system to assist in indexing the heavy load.
The Impact of the Stallion L-Series
As we gear up for another exciting International Manufacturing Technology Show (IMTS) in 2024, we want to share some exciting news with you. While Martin Trunnion Tables won't have a dedicated booth this year, our cutting-edge solutions will be featured in action across several partner booths throughout the show. Whether you're an existing customer or just curious about our products, we've made it easy for you to find us and see our trunnion tables in action. Here's where you can catch live demos of Martin Trunnion Tables: Advanced Machine and Engineering - Booth #338460At the Advanced Machine and Engineering booth, you'll find a Martin Trunnion Table equipped with TRIAG workholding. This setup is perfect for those looking for modular and flexible workholding solutions that maximize machining efficiency. TRIAG's innovative clamping systems allow for quick changeovers and precise positioning, making this trunnion table ideal for complex, multi-part setups. Witness how the combination of our trunnion table and TRIAG workholding can streamline your operations, reduce setup times, and increase productivity.  Lyndex-Nikken - Booth #431800The Lyndex-Nikken booth features Martin Trunnion Tables integrated with quick change workholding systems from Jergens, pneumatic vises, and more. This versatile setup highlights the adaptability of our trunnion tables to various workholding solutions, allowing for rapid changes between different part setups. The use of pneumatic vises further enhances the ease of operation, providing automated clamping solutions that are perfect for high-mix, low-volume production environments. Visit this booth to see how these advanced workholding options can significantly reduce your downtime and improve throughput. Explore more about our quick change trunnion.  KOMA Precision - Booth #339148At the KOMA Precision booth, you can explore a Martin Trunnion Table designed with a six-sided workholding capability, engineered for high-volume production. This trunnion table is perfect for manufacturers looking to maximize the number of parts machined in a single cycle. The six-sided design allows for multiple operations to be performed without the need for re-fixturing, making it an ideal solution for shops focused on high-volume, high-efficiency production. See how this trunnion table can help you achieve faster cycle times and higher part yields. Learn more about our six-sided trunnion tables.  CarrLane Manufacturing - Booth #432318CarrLane Manufacturing - Booth #432024CarrLane Manufacturing will be showcasing a Martin Trunnion Table equipped with a quick change trunnion and hydraulic workholding. This setup offers the ultimate in precision and repeatability, making it perfect for complex machining operations where stability and accuracy are paramount. The hydraulic workholding system provides consistent clamping force, ensuring that parts remain securely in place during even the most demanding operations. Experience how this combination of quick change capability and hydraulic clamping can enhance your machining precision and operational efficiency.  Sankyo Automation - Booth #432226At the Sankyo Automation booth, you'll find our Stallion Shelf unit trunnion on display. This unit is designed to optimize vertical machining center operations by providing multiple mounting surfaces, allowing for the machining of multiple parts in a single setup. The Stallion Shelf unit is particularly well-suited for shops that need to increase their throughput without sacrificing precision. Visit this booth to learn how this innovative trunnion design can help you maximize the capabilities of your machining centers, reduce setup times, and boost overall productivity. Why Visit These Booths?Each of these partners has integrated our trunnion tables into their displays to demonstrate real-world applications. By visiting these booths, you'll get to see firsthand how Martin Trunnion Tables can enhance your machining operations, offering increased efficiency, precision, and versatility. Plan Your VisitIMTS 2024 is the perfect opportunity to explore the latest in manufacturing technology, and we are thrilled to be part of this innovation-driven event. Be sure to mark these booth numbers on your map and make time to see our products in action. We look forward to connecting with you and discussing how we can support your machining needs.
If you have any questions or would like to schedule a meeting with a Martin Trunnion Tables representative during IMTS, please feel free to contact us. See you at IMTS 2024! At Martin Trunnion Tables, our team takes immense pride in pushing the boundaries of what’s possible in custom workholding solutions. Recently, we completed a fixture project that exemplifies our commitment to precision, innovation, and customer satisfaction. This project, designed for a Fanuc Robodrill, showcases how we seamlessly integrate advanced workholding components to create a solution that meets the unique needs of our customer.  A Fixture Tailored for Precision MachiningThe fixture we developed is a testament to our ability to handle diverse part types and sizes, catering to customers across multiple industries. Specifically designed for a Fanuc Robodrill, this fixture enables precise indexing of extrusions at multiple angles during the machining process. The ability to index at various angles is crucial for our customer, allowing them to machine complex geometries with a high degree of accuracy. This precision is essential in industries where tolerances are tight, and there is no room for error. TS1200 Hydraulic Braking System: Maximum Rigidity, Maximum ConfidenceOne of the standout features of this fixture is our proprietary TS1200 hydraulic braking system. Rigidity is the cornerstone of any successful machining operation, and the TS1200 ensures that the workpiece remains securely in place throughout the process. The hydraulic braking system provides an impressive clamping force of up to 500 ft. lbs., which not only enhances the stability of the fixture but also improves the quality of the machined parts by reducing vibration and movement. In high-precision machining, even the slightest movement can lead to defects in the final product. The TS1200’s ability to maintain rigidity throughout the machining cycle gives our customers the confidence to push their machines to their limits, knowing that the fixture will perform reliably under pressure. Quick Change Pallet Components: Flexibility Meets PrecisionIn today’s fast-paced manufacturing environment, the ability to quickly adapt to different production needs is more important than ever. That’s why we’ve incorporated quick change pallet components into this fixture. These components allow the customer to swap between various fixtures with ease and precision, significantly reducing setup times and increasing overall productivity. Quick change systems are vital in operations where downtime can have a substantial impact on the bottom line. By enabling rapid transitions between different machining setups, we help our customers maximize their machine utilization and respond more quickly to changing production demands.  Integrating the Best of Workholding: PAWS Workholding and Carr Lane Manufacturing Co.At Martin Trunnion Tables, we believe in leveraging the best components the industry has to offer. For this fixture, we’ve integrated low-profile clamping from PAWS Workholding and the headless Carr Lock from Carr Lane Manufacturing Co., two of the most respected names in the workholding industry
Low-Profile Clamping from PAWS WorkholdingLow-profile clamps are essential when space is at a premium and every millimeter counts. The PAWS Workholding low-profile clamps used in this fixture are designed to provide maximum holding power while occupying minimal space. Specifically, these clamps can exert a clamping force of up to 3,000 lbs per clamp, ensuring that the workpiece is held securely during machining. This allows for more flexibility in fixture design and ensures that the clamps do not interfere with the machining process. The result is a clean, efficient setup that enables the machining of parts with complex geometries. Headless Carr Lock from Carr Lane Manufacturing Co.The headless Carr Lock system from Carr Lane Manufacturing Co. is another critical component of this fixture. Carr Lock systems are known for their ability to provide repeatable and accurate positioning, which is essential in high-precision machining. The headless design offers additional benefits, such as reduced interference with other components and increased flexibility in fixture design. The Carr Lock system in this fixture boasts repeatability within ±0.0005 inches, ensuring consistent, precise alignment every time the fixture is used. Unmatched Trunnion AccuracyA key aspect of this fixture is the trunnion itself, which plays a vital role in achieving the desired precision during machining. The trunnion used in this setup is engineered to provide a surface flatness and squareness of ± .0005" over the working surface, making it ideal for applications that demand exacting standards. This level of accuracy ensures that each part is machined to the precise specifications required by our customer, reducing the need for secondary operations and increasing overall efficiency. Discover the Martin Trunnion Tables AdvantageThis project is just one example of how Martin Trunnion Tables continues to innovate in the field of custom workholding. By integrating advanced components from leading workholding companies and utilizing our proprietary technology, we’ve created a fixture that meets the exact needs of our customer, enabling them to achieve superior results in their machining operations. If you’re looking for custom workholding solutions that combine precision, flexibility, and reliability, look no further than Martin Trunnion Tables. Our team of experts is ready to collaborate with you to develop a solution that enhances your production capabilities and helps you achieve your manufacturing goals. Explore Our Custom Workholding Solutions: Discover more about our custom workholding solutions
Explore Our Solutions for Robodrills: Explore our solutions for Robodrills |
PRODUCTS |
COMPANY |
