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As we gear up for another exciting International Manufacturing Technology Show (IMTS) in 2024, we want to share some exciting news with you. While Martin Trunnion Tables won't have a dedicated booth this year, our cutting-edge solutions will be featured in action across several partner booths throughout the show. Whether you're an existing customer or just curious about our products, we've made it easy for you to find us and see our trunnion tables in action. Here's where you can catch live demos of Martin Trunnion Tables: Advanced Machine and Engineering - Booth #338460At the Advanced Machine and Engineering booth, you'll find a Martin Trunnion Table equipped with TRIAG workholding. This setup is perfect for those looking for modular and flexible workholding solutions that maximize machining efficiency. TRIAG's innovative clamping systems allow for quick changeovers and precise positioning, making this trunnion table ideal for complex, multi-part setups. Witness how the combination of our trunnion table and TRIAG workholding can streamline your operations, reduce setup times, and increase productivity.  Lyndex-Nikken - Booth #431800The Lyndex-Nikken booth features Martin Trunnion Tables integrated with quick change workholding systems from Jergens, pneumatic vises, and more. This versatile setup highlights the adaptability of our trunnion tables to various workholding solutions, allowing for rapid changes between different part setups. The use of pneumatic vises further enhances the ease of operation, providing automated clamping solutions that are perfect for high-mix, low-volume production environments. Visit this booth to see how these advanced workholding options can significantly reduce your downtime and improve throughput. Explore more about our quick change trunnion.  KOMA Precision - Booth #339148At the KOMA Precision booth, you can explore a Martin Trunnion Table designed with a six-sided workholding capability, engineered for high-volume production. This trunnion table is perfect for manufacturers looking to maximize the number of parts machined in a single cycle. The six-sided design allows for multiple operations to be performed without the need for re-fixturing, making it an ideal solution for shops focused on high-volume, high-efficiency production. See how this trunnion table can help you achieve faster cycle times and higher part yields. Learn more about our six-sided trunnion tables.  CarrLane Manufacturing - Booth #432318CarrLane Manufacturing - Booth #432024CarrLane Manufacturing will be showcasing a Martin Trunnion Table equipped with a quick change trunnion and hydraulic workholding. This setup offers the ultimate in precision and repeatability, making it perfect for complex machining operations where stability and accuracy are paramount. The hydraulic workholding system provides consistent clamping force, ensuring that parts remain securely in place during even the most demanding operations. Experience how this combination of quick change capability and hydraulic clamping can enhance your machining precision and operational efficiency.  Sankyo Automation - Booth #432226At the Sankyo Automation booth, you'll find our Stallion Shelf unit trunnion on display. This unit is designed to optimize vertical machining center operations by providing multiple mounting surfaces, allowing for the machining of multiple parts in a single setup. The Stallion Shelf unit is particularly well-suited for shops that need to increase their throughput without sacrificing precision. Visit this booth to learn how this innovative trunnion design can help you maximize the capabilities of your machining centers, reduce setup times, and boost overall productivity. Why Visit These Booths?Each of these partners has integrated our trunnion tables into their displays to demonstrate real-world applications. By visiting these booths, you'll get to see firsthand how Martin Trunnion Tables can enhance your machining operations, offering increased efficiency, precision, and versatility. Plan Your VisitIMTS 2024 is the perfect opportunity to explore the latest in manufacturing technology, and we are thrilled to be part of this innovation-driven event. Be sure to mark these booth numbers on your map and make time to see our products in action. We look forward to connecting with you and discussing how we can support your machining needs.
If you have any questions or would like to schedule a meeting with a Martin Trunnion Tables representative during IMTS, please feel free to contact us. See you at IMTS 2024!
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At Martin Trunnion Tables, our team takes immense pride in pushing the boundaries of what’s possible in custom workholding solutions. Recently, we completed a fixture project that exemplifies our commitment to precision, innovation, and customer satisfaction. This project, designed for a Fanuc Robodrill, showcases how we seamlessly integrate advanced workholding components to create a solution that meets the unique needs of our customer.  A Fixture Tailored for Precision MachiningThe fixture we developed is a testament to our ability to handle diverse part types and sizes, catering to customers across multiple industries. Specifically designed for a Fanuc Robodrill, this fixture enables precise indexing of extrusions at multiple angles during the machining process. The ability to index at various angles is crucial for our customer, allowing them to machine complex geometries with a high degree of accuracy. This precision is essential in industries where tolerances are tight, and there is no room for error. TS1200 Hydraulic Braking System: Maximum Rigidity, Maximum ConfidenceOne of the standout features of this fixture is our proprietary TS1200 hydraulic braking system. Rigidity is the cornerstone of any successful machining operation, and the TS1200 ensures that the workpiece remains securely in place throughout the process. The hydraulic braking system provides an impressive clamping force of up to 500 ft. lbs., which not only enhances the stability of the fixture but also improves the quality of the machined parts by reducing vibration and movement. In high-precision machining, even the slightest movement can lead to defects in the final product. The TS1200’s ability to maintain rigidity throughout the machining cycle gives our customers the confidence to push their machines to their limits, knowing that the fixture will perform reliably under pressure. Quick Change Pallet Components: Flexibility Meets PrecisionIn today’s fast-paced manufacturing environment, the ability to quickly adapt to different production needs is more important than ever. That’s why we’ve incorporated quick change pallet components into this fixture. These components allow the customer to swap between various fixtures with ease and precision, significantly reducing setup times and increasing overall productivity. Quick change systems are vital in operations where downtime can have a substantial impact on the bottom line. By enabling rapid transitions between different machining setups, we help our customers maximize their machine utilization and respond more quickly to changing production demands.  Integrating the Best of Workholding: PAWS Workholding and Carr Lane Manufacturing Co.At Martin Trunnion Tables, we believe in leveraging the best components the industry has to offer. For this fixture, we’ve integrated low-profile clamping from PAWS Workholding and the headless Carr Lock from Carr Lane Manufacturing Co., two of the most respected names in the workholding industry
Low-Profile Clamping from PAWS WorkholdingLow-profile clamps are essential when space is at a premium and every millimeter counts. The PAWS Workholding low-profile clamps used in this fixture are designed to provide maximum holding power while occupying minimal space. Specifically, these clamps can exert a clamping force of up to 3,000 lbs per clamp, ensuring that the workpiece is held securely during machining. This allows for more flexibility in fixture design and ensures that the clamps do not interfere with the machining process. The result is a clean, efficient setup that enables the machining of parts with complex geometries. Headless Carr Lock from Carr Lane Manufacturing Co.The headless Carr Lock system from Carr Lane Manufacturing Co. is another critical component of this fixture. Carr Lock systems are known for their ability to provide repeatable and accurate positioning, which is essential in high-precision machining. The headless design offers additional benefits, such as reduced interference with other components and increased flexibility in fixture design. The Carr Lock system in this fixture boasts repeatability within ±0.0005 inches, ensuring consistent, precise alignment every time the fixture is used. Unmatched Trunnion AccuracyA key aspect of this fixture is the trunnion itself, which plays a vital role in achieving the desired precision during machining. The trunnion used in this setup is engineered to provide a surface flatness and squareness of ± .0005" over the working surface, making it ideal for applications that demand exacting standards. This level of accuracy ensures that each part is machined to the precise specifications required by our customer, reducing the need for secondary operations and increasing overall efficiency. Discover the Martin Trunnion Tables AdvantageThis project is just one example of how Martin Trunnion Tables continues to innovate in the field of custom workholding. By integrating advanced components from leading workholding companies and utilizing our proprietary technology, we’ve created a fixture that meets the exact needs of our customer, enabling them to achieve superior results in their machining operations. If you’re looking for custom workholding solutions that combine precision, flexibility, and reliability, look no further than Martin Trunnion Tables. Our team of experts is ready to collaborate with you to develop a solution that enhances your production capabilities and helps you achieve your manufacturing goals. Explore Our Custom Workholding Solutions: Discover more about our custom workholding solutions
Explore Our Solutions for Robodrills: Explore our solutions for Robodrills The Limitations of Conventional Robodrill ProcessingTypically, Robodrills operate by processing one part or even just one side of a part at a time. While effective, this method isn't always the most efficient, especially under increasing production demands. This standard approach can lead to significant downtime, as each individual part must be set up and aligned, which is time-consuming and reduces the overall throughput. The Transformation with Trunnion FixturesTrunnion fixtures represent a transformative approach in CNC machining, particularly for Vertical Machining Centers (VMC). These fixtures are engineered to minimize part handling and reduce unnecessary setups, thereby streamlining the production process. By allowing for the mounting of multiple parts on a single fixture, trunnion setups significantly enhance the use of a machine's working envelope. This efficiency is achieved by reducing the frequency of part changes, which traditionally consume a substantial amount of production time. Further, the design of trunnion fixtures facilitates the machining of multiple sides of a part in a single setup. This capability dramatically reduces the need to remove and reposition parts, a common source of downtime and potential errors. By holding parts securely for continuous machining, trunnion fixtures not only minimize idle time but also maximize active cutting time. The result is an increase in overall throughput and a decrease in cycle times, making the VMC more productive and cost-effective. The strategic integration of trunnion fixtures thus provides a competitive edge by enhancing the precision, efficiency, and speed of machining operations, confirming their status as a game-changing solution in modern manufacturing. Case Study: A 50% Increase in ProductivityIn a compelling case study shared by Michael Martin, General Manager of Martin Trunnion Tables, we observe the transformative power of advanced workholding solutions in modern manufacturing environments. Michael's LinkedIn post highlights his experience with Piedmont CMG, a company known for its driven team and cutting-edge facilities. Piedmont CMG, which utilizes state-of-the-art Coordinate Measuring Machines (CMMs) and a custom-built ERP system, exemplifies dedication to continuous improvement in their operational processes. The focus of this case revolves around a strategic upgrade to Piedmont CMG's workholding systems. By implementing a trunnion fixture from Martin Trunnion Tables, alongside a Koma Precision Inc rotary table and 5th Axis Workholding solutions, Piedmont CMG achieved a remarkable increase in productivity. Their output jumped from 24 to 36 parts per day—a 50% increase. This case not only underscores the benefits of integrating sophisticated workholding and rotary table systems but also demonstrates how such enhancements can lead to substantial gains in throughput and efficiency. This narrative, shared by Michael Martin, serves as an inspiring testament to the potential for significant productivity advancements through targeted investments in high-quality machining and workholding technologies. Why Choose a Trunnion Fixture?The advantages of using a trunnion fixture in your machining operations include: Increased Machine Utilization: Keep your Robodrill running more frequently, with less downtime for part setup and changes. Enhanced Precision: With parts securely fixed on a trunnion, there’s less chance of error due to repositioning, leading to higher quality outputs. Scalability: As production demands grow, trunnion fixtures can easily adapt to increased volumes without the need for additional machines. Cost Efficiency: More parts processed per cycle means lower operational costs per part, making your operations more competitive. Exploring Workholding Solutions in CNC MachiningIn the world of CNC machining, the choice of workholding can dramatically impact productivity and efficiency. Let's explore two distinct examples that cater to different aspects of machining operations: Manual Fixture with 5th Axis Workholding: This setup is particularly beneficial for high-volume jobs that require operator intervention. By incorporating a manual fixture equipped with 5th Axis workholding capabilities, operators can handle complex parts that require precise positioning and continuous access from multiple angles. This kind of fixture maximizes the capabilities of a 5th axis machine, allowing for the machining of intricate parts without the need for repositioning, thus speeding up production while maintaining high precision. SCHUNK Pneumatic Vises for Robot Integration: For facilities looking to enhance automation, SCHUNK pneumatic vises offer a robust solution for robot integration. These vises, such as the SCHUNK Tandem PGS3 Pneumatic Automated Vise and the SCHUNK Vise KS-PGS3 100 ABB kit, are designed for high reliability and repeatability. They are ideal for setups where robotic arms handle the loading and unloading of parts, providing consistent clamping force and quick operation. This setup reduces human error and increases throughput, making it an excellent choice for high-volume, repetitive tasks.
Click To Add TextConclusion: Is a Trunnion Fixture Right for You?If you're looking to enhance the productivity of your Robodrill VMC, a trunnion fixture might be the perfect investment. Ideal for shops looking to boost output without sacrificing quality, these fixtures represent an innovative step forward in machining technology.
To discover more about how trunnion tables can enhance your productivity and transform your machining process, visit Trunnion Table. Explore our solutions and start your journey towards more efficient manufacturing today. In this blog, we explore the fascinating interplay between Martin Trunnion Tables and Fifth Axis Workholding, highlighting how these technologies are reshaping the landscape of manufacturing automation. The discussion is anchored in a YouTube video featuring insights from Tony Gunn and Alec, who delve into the integration of UR robots, Martin Trunnion Tables, and the advanced workholding solutions from Fifth Axis in a Haas TM2 setup. The Essential Role of AutomationThe video opens by emphasizing the pivotal role of automation in contemporary manufacturing. Tony Gunn and Alec discuss how the advent of user-friendly technologies like UR robots has made setting up automated cells more accessible than ever. This advancement is crucial for closing the technological gap across generations in the industry. BRIDGING THE TECHNOLOGICAL DIVIDEA central theme of their conversation is the ability of younger generations, as represented by Alec, to seamlessly integrate with automation technologies. Alec highlights the simplicity of operating UR robots, akin to using a computer, making it a viable option for individuals from various technological backgrounds. CUSTOMIZATION WITH UR ROBOTSAlec points out the customizable nature of UR robots, a feature that stands out prominently. This adaptability allows operators to tailor the robots for diverse tasks, including using different types of grippers and executing precise force commands, making them indispensable in the varied landscape of modern manufacturing. advanced features of 5th axis workholdingThe conversation then shifts to the innovative features of Fifth Axis workholding solutions, which are designed for maximum efficiency and adaptability. Key features include:
Transforming Capabilities with Martin Trunnion TablesA significant portion of the conversation is dedicated to the transformative impact of Martin Trunnion Tables. These tables are revolutionizing the manufacturing industry by:
Concluding InsightsAs Tony Gunn and Alec conclude their discussion, the combined capabilities of Martin Trunnion Tables and Fifth Axis workholding solutions stand out as major contributors to the evolution of manufacturing automation. These technologies not only increase efficiency and precision but also open up new possibilities in the manufacturing process.
In the realm of CNC machining, a fraction of an inch can make a world of difference in the quality, accuracy, and functionality of the final product. This makes the choice of a trunnion table — a critical component in modern machining setups — a crucial factor for machinists. Martin Trunnion Tables stands out in this regard, owing to the rigorous tolerances maintained during the manufacturing of our trunnion tables, ensuring an unparalleled level of precision.
One of the hallmarks of our trunnion tables is the incredibly flat working surface, which remains parallel to the faceplate of the rotary table within an astonishing tolerance of .0005". This feature is pivotal for machinists, ensuring that the parts are mounted flat, and are indexed in a repeatable, precise manner every single time. The importance of a flat working surface cannot be overstated in CNC machining, as it significantly impacts the accuracy and quality of the operations being carried out. Equally remarkable is the center height of our outboard support, meticulously matched to the center height of the rotary table within a tolerance of .0002". The precision in aligning these center heights eliminates the risk of having a working surface that sits at an angle to the rotary table, a scenario that could compromise the integrity and accuracy of the machining process. By maintaining such a narrow tolerance, we ensure that the working surface is impeccably flat, providing a solid foundation for accurate machining. Further enhancing the functional efficacy of our trunnion tables are the bores on either end of the table, kept concentric within a tolerance of .0005". This meticulous design allows for smooth rotation of the trunnion along the A axis, without any binding, which is paramount for operations that require precise rotational movements. The absence of binding translates to smoother operations, reduced wear and tear, and a longer lifespan for both the trunnion table and the CNC machine. At the heart of these design and manufacturing triumphs is a deep-rooted understanding and appreciation of the machinist's craft. Our trunnion tables are not just tools but a testament to our dedication to precision and quality. By ensuring such high levels of accuracy, we provide machinists with a reliable, sturdy, and precision-engineered tool that makes a significant difference in their machining projects. Martin Trunnion Tables are indeed a fusion of engineering excellence and machinist’s wisdom. The ethos of our brand is simple but profound: products built for machinists, by machinists. This philosophy reflects in every trunnion table we manufacture, promising not just a tool, but a companion in the pursuit of machining perfection. Through relentless attention to detail and a profound understanding of the machinist's craft, we continue to set new standards in what machinists can expect from their equipment. In the evolving maze of manufacturing, many seek the Holy Grail: a seamless blend of efficiency and quality. If you've been at the crossroads, considering either a complete automation of machine tending or avenues to shave off precious minutes from setup times, you're not alone. Enter Martin Trunnion Tables, the game-changer for Mazak Vertical Machine Tools. A Tailored Approach to Manufacturing ExcellenceMartin Trunnion Tables isn’t always about off-the-shelf solutions. When you decide to integrate their offerings, you’re welcoming a holistic package into your workspace. This isn't just about a piece of equipment but an entire ecosystem, ready to transform your production line.  Elevate Efficiency Within your VC-EZ 16Designed to service the dynamic needs of modern manufacturing, the Stallion 9-23 Trunnion Table boasts of a rigid class #35 cast iron build. Its distinctive 1.5" drop translates to precision, enabling machining close to the centerline of your A axis. The marriage between this trunnion and the CNC rotary table of your choice is sheer poetry. Add to this mix the reliable KSP3 160 vise from SCHUNK and pneumatic vises tailored for every unique demand, and you have a potent package. Additionally, this setup is mounted to a baseplate ready to adapt to either a foundation plate or any specified Mazak machine tool.
Enhance the Power of your VC-EZ 20The Stallion 10-30 Trunnion Table is not just another piece in the manufacturing jigsaw. Constructed from unwavering class #35 cast iron, it becomes the heartbeat of any workspace. Meticulously tailored for the rotary table of your choice, it's an embodiment of Martin Trunnion's commitment to excellence. With the reliable workholding system provided by SCHUNK's pneumatic vise, this setup is designed to handle your automation system for years to come. On the manual workholding side, we have our Stallion Triangle, which provides a nice blend of tool clearance and productivity, paired with Rocklock bases and vises from our friends at 5th Axis Workholding. Both of these systems feature the TS1200 hydraulic brake package, which is designed to keep your setup as rigid as possible while machining off the centerline of rotation and far from the faceplate of the rotary table.
Transform Throughput in your VC-EZ 26The Stallion 9-35 Trunnion Table is where old-world craftsmanship meets modern-day technology. This juggernaut, with its class #35 cast iron frame, promises durability while its ground working surface ensures precision and repeatability. Designed for the rotary table of your choice, it comes armed with the trusted KSP3 160 vise from SCHUNK or versatile RockLock bases and vises courtesy of 5th Axis. Additionally, this setup features our trust TS1200 braking system for added rigidity and is assembled to a baseplate to make installation a seamless process.
To Sum UpThe landscape of manufacturing is teeming with choices. Yet, with Martin Trunnion Tables, the decision becomes clear. In collaboration with giants like SCHUNK, 5th Axis, Lyndex Nikken, and Mazak, they invite you to a world where every cut, every turn, and every move is a step towards perfection.
In the constantly evolving world of manufacturing and machining, innovative technologies are continually being developed to help companies enhance efficiency and precision. The Stallion L-Series trunnion table is one such cutting-edge innovation, offering numerous advantages for any machining center. In this blog, we will delve into the technical aspects of the Stallion L-Series, highlighting the key points that set it apart from other workholding solutions in the industry.
Seamless Integration with Pneumatic WorkholdingOne of the standout features of the Stallion L-Series trunnion table is its full compatibility with pneumatic workholding systems, particularly the widely-used SCHUNK KSP3-160 vise. This compatibility allows for reduced tool changeover time, better clamping force, and improved repeatability, all of which contribute to a more efficient workflow. The combination of the Stallion L-Series and the SCHUNK KSP3-160 vise results in a streamlined production process that significantly boosts productivity and overall efficiency in your machining operations.
Exceptional Flatness and PrecisionThe Stallion L-Series trunnion table offers an unparalleled level of precision by maintaining a flatness of .0025" over an impressive 120" length – an achievement unmatched by other workholding companies. This exceptional flatness ensures that workpieces are accurately positioned during the machining process, reducing the risk of tool deflection and allowing for higher machining speeds. By choosing the Stallion L-Series for your machining center, you can trust that it will deliver consistent, high-quality results with unparalleled precision. |
